Rising temperatures are not only hard for people but machines too. When people are enjoying chilled water or adjustable AC to get relief from the summer heat, your industrial air compressor will work slightly under the sweltering heat. If you do not pay attention, the heat and humidity can affect air compressors‘ performance and longevity, leading to costly downtime and maintenance costs. But don't worry! Here, we will explore the tips to keep your industrial rotary screw air compressor cool, efficient, and working like a pro all summer long.
How does heat impact your industrial air compressor?
During the summer, when the temperature goes high, air compressors have increasing risks of overheating, oil breakdowns, moisture buildup, component stress, and reduced efficiency. Your industrial rotary screw air compressor works hard to maintain the same product output – which leads to more wear and tear, unexpected breakdowns or costly repair. The good news is that most of these issues can be prevented with little regular care. Let's look!
Tips to prevent your air compressors from overheating:
- Ensure proper ventilation:
Proper ventilation is essential to ensure a constant supply of cool air to air compressors. Avoid placing an industrial air compressor in clogged or near walls that interrupt airflow.
Expert Tip: Make sure your room is well-ventilated. Install exhaust fans or ventilation chimneys to remove hot air and bring in cooler outside air. If possible, avoid setting an industrial rotary screw air compressor near heat-generating machinery.
- Clean air filters regularly:
During summer, dusty air, debris, and pollen can block filters faster than usual, leading to work harder, reducing efficiency and increasing the risk of overheating.
Expert Tip: Check filters weekly during summer or replace them if needed to keep the industrial air compressor breathing properly.
- Use the right oil for lubrication:
Your car is not working properly when the oil can not be changed over time, just like the same industrial air compressor is affected when the system is working at low efficiency. Lubrication can keep the compressor's temperature normal, but heat can cause frequent breakdowns- leading to more wear and tear on components.
Expert Tip: Always use air compressor manufacturers recommend oil and keep an eye on the oil level or replace it more frequently.
- Monitor working temperature:
An overheating compressor doesn't have a warning sign at all, so it is important to keep track records of temperature regularly. High temperatures lead to internal component damage or sudden breakdowns, leading to higher repairing costs or failure of the compressor.
Expert Tip: Install a temperature sensor that helps to keep an eye on the tab before the heat level goes up.
- Check the cooling system:
The cooling system is an industrial air compressor‘s air conditioning. Regularly clean the cooling system to work at optimal level. During summer, usually, dust and debris can build up more than on cooler days, leading to reduced effectiveness.
Expert Tip: Clean coolers, fans and heat exchangers regularly, and don't forget to check for leaks or corrosion.
- Drain the moisture:
Hot air holds more moisture, leading to more condensation in air compressors. As the compressor works in humid air it can increase the chances of damaged internal parts or more wear and tear and impact on air quality.
Expert Tip: Drain moisture from taps or tanks regularly, or install automatic drain valves to prevent human error and save time.
- Don't overwork:
During the summer, just like people feel more tired due to extreme heat, machines can also overheat if they work non-stop – leading to inefficiency of decreasing their lifespan.
Expert Tip: Keep some breaks to cool the compressor or install an additional industrial rotary screw air compressor if demand is high.
- Schedule maintenance:
Following schedule maintenance is essential for industrial air compressor‘s efficiency and longevity, especially in summer.
Expert Tip: Schedule maintenance as recommended by air compressor manufacturers can catch issues before it can turn in more damage.
Summary:
An industrial air compressor is the backbone of many operations. In summer, following these little, careful tips can save your investment- ensuring its efficiency, smooth operation, lower energy costs, and extend its lifespan. Remember, summer doesn't always mean downtime, but implementing care can keep air compressors cool and working optimally. To know more information or guidance, contact www.indoair.in